TH Series Battery Formation Foam | TOUSEN
TH Series
The TH Series Battery Formation Foam represents a specialized high-rebound cell support material engineered specifically for lithium-ion battery manufacturing processes. This advanced rigid silicone replacement solution offers superior performance compared to traditional solid silicone materials, with rebound force capabilities ranging from 300 kPa to 1500 kPa across different density grades (600-1050 kg/m³). The battery formation foam provides critical structural support during the electrochemical formation process, ensuring uniform pressure distribution and maintaining cell integrity under compression.
Technical Performance and Battery Application Advantages
The TH Series high-rebound cell support material demonstrates exceptional durability and consistency throughout the battery formation cycle. This innovative rigid silicone replacement undergoes continuous performance iterations to meet evolving technical requirements of modern battery production. The battery formation foam significantly enhances cell lifespan and charging-discharging efficiency by providing stable mechanical support during critical formation stages. With its optimized density grades and rebound characteristics, this high-rebound cell support material ensures proper pressure management in battery packs, working seamlessly with U-shaped silicone pads and flame-retardant components. The TH Series represents a fundamental advancement in rigid silicone replacement technology, offering battery manufacturers a reliable solution for improving production yield and long-term battery performance across various rechargeable battery technologies.
Technical Performance and Battery Application Advantages
The TH Series high-rebound cell support material demonstrates exceptional durability and consistency throughout the battery formation cycle. This innovative rigid silicone replacement undergoes continuous performance iterations to meet evolving technical requirements of modern battery production. The battery formation foam significantly enhances cell lifespan and charging-discharging efficiency by providing stable mechanical support during critical formation stages. With its optimized density grades and rebound characteristics, this high-rebound cell support material ensures proper pressure management in battery packs, working seamlessly with U-shaped silicone pads and flame-retardant components. The TH Series represents a fundamental advancement in rigid silicone replacement technology, offering battery manufacturers a reliable solution for improving production yield and long-term battery performance across various rechargeable battery technologies.
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Product Description
TH Series Rigid Foam are renowned for their distinctive characteristics, which include:
◆ Replaces Traditional Solid Silicone: Offers superior performance compared to conventional solid silicone materials, with enhanced durability and adaptability for cell
formation scenarios.
◆Continuous Performance Iteration: Undergoes constant innovation and improvement, ensuring it meets evolving technical demands of battery manufacturing.
◆ Enhances Cell Lifespan & Charging-Discharging Efficiency: Provides stable support during formation, which is critical for improving the long-term reliability and electrochemical performance of battery cells.
◆ Replaces Traditional Solid Silicone: Offers superior performance compared to conventional solid silicone materials, with enhanced durability and adaptability for cell
formation scenarios.
◆Continuous Performance Iteration: Undergoes constant innovation and improvement, ensuring it meets evolving technical demands of battery manufacturing.
◆ Enhances Cell Lifespan & Charging-Discharging Efficiency: Provides stable support during formation, which is critical for improving the long-term reliability and electrochemical performance of battery cells.
【Applications】
◆TH Series Rigid Foam is primarily used in battery cell formation processes. As illustrated in the Cell Support Schematic, it provides stable support for cells during formation, working in tandem with components like U-shaped silicone pads and flame-retardant nameplates to ensure uniform pressure distribution and structural integrity under pressure. This application is crucial for lithium-ion batteries and other rechargeable battery technologies.
Properties
| Model | Density(kg/m3) | Rebound Force(kPa) |
| TH-600 | 600 | 300 |
| TH-700 | 700 | 450 |
| TH-800 | 900 | 700 |
| TH-900 | 950 | 900 |
| TH-1000 | 1050 | 1500 |
Mainly used for supporting battery cells during formation
• replaces traditional solid silicone
• with better performance, continuous updates and iterations
• improves battery cell lifespan and charge-discharge efficiency.
